Bauxite: Formula, Types & Uses

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Arpita Srivastava

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Bauxite is a sedimentary rock that occurs naturally and is heterogeneous in nature. It is composed primarily of one or more aluminium hydroxide minerals and various mixtures of silica, iron oxide, titania, aluminosilicate, and other impurities in traces. Bauxite, despite being often considered a mineral, is actually a rock.

  • Bauxite is formed when aluminosilicates break down into different types of hydrated aluminium oxide.
  • It is the main ore of aluminium.
  • The rock is produced due to chemical weathering in tropical climates.
  • It is also produced by leaching of silica in aluminium-bearing rocks.
  • The aluminium rock was discovered by French geologist Pierre Berthier.
  • Bauxite has been in high demand nowadays because of its upstream aluminium supply chain members.
  • The management of the logistics costs of the industry is highly dependent on the protection of the supply of the ore.
  • It optimizes the total cost of aluminium. 

Read More: Mineral and Energy Resources

Key Terms: Bauxite, Mineral, Metal, Silica, Iron oxide, Titania, Aluminosilicate, Aluminium, Ore, Rocks, Gallium, Earth’s Crust, Sedimentary Rock, Metallic Element


What is Bauxite?

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Bauxite is primarily a metallic mineral, which is the only ore used for large-scale aluminium production. It is a sedimentary rock which contains relatively high levels of aluminium. 

  • Bauxite is the main source of aluminium and gallium. 
  • It appears dull in lustre and is reddish-brown, white, or tan in colour. 
  • The rock was discovered in 1821 near the village of Les Beaux in Provence, southern France. 
  • It is considered to be the most abundant metallic element in the earth’s crust, comprising about 8%.
  • It is usually found in clays, soil, and rocks that cannot be used for extraction.

Bauxite

Bauxite

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Bauxite Formula 

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The bauxite formula in its raw form is given as Al2O3.nH2O. It is obtained by Bayer Process. In the process, ore is first washed along with hot sodium hydroxide solution. With the condensation of compound, insoluble compounds like aluminium and silicon oxides are obtained.

  • The oxides impurities are removed by the process of filtration.
  • Aluminium hydroxide is obtained by precipitation of aluminium.
  • Next, aluminium hydroxide is calcined to produce alumina, Al2O3.

Bauxite

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Bauxite Mineral

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Various types of bauxite along with their properties is given in the table below:

Sl. No. Ore Formula Properties
1 Gibbsite Al2O3.3H3O Or Al(OH)3 Water evaporates at the lowest temperature level of around 143 to 150 degrees Celsius, obtaining alumina. This is because it has weak hydroxide bondage.
2 Boehmite Al2O3.H2O Water evaporates at more than 240 degrees Celsius. This is because it has one water molecule attached to the alumina, and the bonds are stronger compared to that of the gibbsite.
3 Diaspore α – AlO (OH) The bond of water and Al2O3 breaks at more than 260 degrees Celsius, as it has a very dense chemical structure.

Read More: Versatile Nature of Carbon


Physical Properties of Bauxite

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The various types of physical properties of bauxite are as follows:

  • Bauxite is reddish brown, white colour compound.
  • It is a soft material whose hardness value is in the range of 1 to 3.
  • It is a dull lustrous compound.
  • The specific gravity of bauxite is calculated to be in the range of 2.0 to 2.5.

Read More: Magnesium Carbonate


Types of Bauxite 

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In 1951, Vadasz classified bauxite into lateritic bauxites and karst bauxites which are discussed in below section.

Lateritic Bauxites

Lateritic Bauxite is also known as silicate bauxite. These types of bauxite were formed due to the lateralization of various silicate rocks such as granite, gneiss, basalt, and shale. The formation of these bauxites is heavily dependent on intense weathering conditions in a location with excellent drainage.

Karst Bauxites

Karst Bauxite is also known as carbonate bauxite. These types of bauxite were formed by lateritic weathering and residual accumulation of intercalated clay layers.

Types of Bauxite Ore

Types of Bauxite Ore

Read More: Group 15 Elements


Uses of Bauxite

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Bauxite is utilized in various principal industries, including chemicals, refractory, abrasive, cement, steel, and petrol industries. Some of the principal uses of bauxite are as follows:

Metallurgy 

Bauxite is the only material used to make aluminium. Several processes, like the Bayer Process and Hall-Heroult Process, are involved in the extraction of aluminium from bauxite.

  • Aluminium and aluminium-based alloys are used extensively in electronics, construction, vehicles, and even in utensils once extracted.
  • It is used in the production of aluminium metal by chemically processing it to produce alumina (aluminium oxide) and then smelting it using electrolysis.

Industries 

Bauxite is used in industries on a large scale like the chemical, refractory, abrasive, cement, steel, and petrol industries, amongst others. In chemical industries, bauxite and alumina are used to manufacture aluminium chemicals.

  • Refractory industries use it as a raw material to manufacture several products.
  • Bauxite is the main constituent material in aeroplane-making, electric, machinery, and civil tool-making industries.
  • The steel industry uses it as a slag corrector to replace fluorine.
  • High alumina cement is used in marine shipbuilding as it has been proven to be chemically resistant.

Read More: Periodic Table

In Building Material and Road Aggregates

Bauxite is used as raw material in building and road aggregates. It is also utilized in precast concrete, water and sewage pipelines, factory chimney construction, and other applications.

  • Lateritic bauxite is often used in the form of building material when no other materials are available.
  • Calcined bauxite is used as an anti-skid road aggregate, which is used in selected areas to prevent accidents by construction companies.

Other uses of Bauxite

The other uses of bauxite are as follows:

  • It is used to manufacture desiccating agents, catalysts, adsorbents, and dental cement.
  • Alumina is used as a catalyst in various chemical processes once it is extracted and purified.
  • For example, activated alumina is used as an adsorbent and catalyst in the synthesis of hydrogen peroxide and polyethene.
  • It is used as a dehydrator to keep items like medicines sterile.

Read More: Noble Gases


Production and reserves for Bauxite Mining

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Bauxite is found in large quantities all over the world. Australia, China, Brazil, India, Guinea, Jamaica, Russia, and Kazakhstan are the eight countries where most of the bauxite is produced. In India, bauxite mines are located in the hilly and plateau regions of Odisha, Madhya Pradesh, Jharkhand, Chhattisgarh, Maharashtra, and Gujarat.

  • Australia became the top producer of bauxite.
  • China, Indonesia and Brazil are other top producers of the compound.
  • Deposits of bauxite are found in the Ural mountains and in the diaspora of Northern Asia.
  • The compound in monohydrate form is found in France, Italy and Greece.

Regions for Bauxite Mining

Regions for Bauxite Mining

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Things to Remember

  • Bauxite comprises aluminium oxide compounds, silica, iron oxides, and titanium dioxide.
  • Approximately 70 per cent of the compound is refined through the Bayer process.
  • It is used as a material in metallurgy and chemical industries and as a raw material in building and road aggregates.
  • Bauxite is used in manufacturing aluminium, which is used in aircraft due to its light nature.
  • The extraction of compounds impacts the environment negatively. 
  • It results in the loss of habitat, food for local wildlife, and significant soil erosion.

Read More: Electroosmosis


Sample Questions

Ques: How is bauxite formed? (3 marks)

Ans: Bauxite is a sedimentary rock that occurs naturally and is heterogeneous in nature. It is composed primarily of one or more aluminium hydroxide minerals and various mixtures of silica, iron oxide, titania, aluminosilicate, and other impurities in traces. 

  • Bauxite deposits are primarily produced by aluminous rock weathering. 
  • Some have been transported to their present sites, but most are residual accumulations from which most other components of the parent rock are leached besides alumina.

Ques: How do you identify bauxite? (2 marks)

Ans: Bauxite, on the Mohs scale, is usually a mild mineral with a hardness of just 1 to 3. With a pisolitic shape, earthy lustre, and low specific gravity between 2.0 and 2.5, it is white to grey to sepia. Bauxite is formed when aluminosilicates break down into different types of hydrated aluminium oxide.

Ques: How can we extract aluminium from bauxite? (5 marks)

Ans: In the metallurgy of aluminium, purified Al2O3 is mixed with Na3AlF6 or CaF2, which lowers the melting point of the mix and brings conductivity. The fused matrix is electrolyzed. A steel vessel with carbon lining acts as a cathode, and a graphite anode is employed. The overall reaction may be written as:

2Al2O3 + 3C → 4Al + 3CO2 (6.44)

This process of electrolysis is widely referred to as the Hall-Heroult process. Thus, electrolysis of the molten mass is administered in an electrolytic cell using carbon electrodes. 

  • The oxygen liberated at the anode reacts with the carbon of the anode, producing CO and CO2
  • This way, about 0.5 kg of carbon anode is burnt away for every kg of aluminium produced. 
  • The electrolytic reactions are:

Cathode: Al3 + (melt) + 3e– → Al(l) (6.45)

Anode: C(s) + O2– (melt) → CO(g) + 2e(6.46)

C(s) + 2O2(melt) → CO2 (g) + 4e(6.47)

Ques: Are the chemical composition of aluminium oxide and bauxite the same? (5 marks)

Ans: Aluminium Oxide is the name of a chemical compound, but “Bauxite” is a naturally occurring mineral. Like most minerals, bauxite is a mixture of several compounds; it has to be refined by solvent fractionation to remove the acidic SiO2 and amphoteric Al2O3 from the basic Fe3O4 and TiO2

  • The process uses 30% NaOH in the Bayer process. 
  • The iron and titanium compounds are removed as “red mud”, and silicates crystallize out as Na2Si(OH)6
  • Successive acidifications and neutralization precipitate out the aluminates (Al (OH)4-), which are converted into Al2O3 by very gentle acidification with carbon dioxide.
  • The aluminium oxide at this point is pure enough to be used for conversion to pure aluminium in an electrolytic cell.

Ques: Why is bauxite used in cement? (2 marks)

Ans: Bauxite is a residual deposit formed by the weathering of rocks containing Al; under tropical conditions, it contains hydrated Alumina, oxides of iron and titanium, and small amounts of silica. The raw materials for High Alumina cement are limestone and bauxite. HA Cement contains 40% Al and lime each and 15 % oxides of iron. Hence, bauxite is used.

Ques: Can aluminium be produced only from bauxite? (4 marks)

Ans: There are many minerals and rocks containing aluminium; however, only a few can be used for extracting aluminium. Bauxites are the foremost widely used raw materials for aluminium. Initially, a semi-finished product, Alumina (Al2O3), is extracted from the ores, and the metallic aluminium is produced electrolytically from the alumina. 

  • Nepheline-syenites, as well as nepheline-apatites, are used as aluminium ores. 
  • These minerals are simultaneously used as a source of phosphates. 
  • Other minerals which can be used as a source of aluminium include alunite, leucitic lavas (the mineral leucite), labradorites, anorthosites, and high-alumina clays and kaolins, also as cyanotic, sillimanite, and andalusite schists. 
  • Aluminium also occurs in beryl, cryolite, garnet, spinel, and turquoise minerals.

Ques: What is the difference between bauxite and alumina? (2 marks)

Ans: Bauxite is the ore of aluminium. The main constituent is alumina (aluminium oxide). As a mineral that occurs in the earth, bauxite will contain stones, sand, silica, iron, and many other impurities alongside alumina. These impurities can be removed using physical and chemical methods to recover alumina from bauxite. Purified alumina is electrolyzed to obtain aluminium metal.

Ques: How can aluminium oxidize into bauxite when it is buried deep in the earth? (5 marks)

Ans: We forget that Aluminium is a very reactive metal. In the air, it forms a protective barrier of Aluminium Oxide by reacting with the air, so Aluminium objects are impervious to corrosion. Also, many of our Aluminium objects are alloys to both resist chemical attacks and increase their strength.

  • After the creation of the earth, all the abundant aluminium atoms are found as compounds, bauxite being one of them. 
  • There wouldn’t need to be free oxygen where bauxite was created. 
  • Free Aluminium atoms can pull Oxygen atoms away from other compounds, particularly in the high-temperature conditions around as the earth was being formed. 
  • Iron oxide and aluminium powders are mixed and used in the thermite process. 
  • Here, the Aluminium strips the iron oxide of its oxygen, forming molten iron in the process. 
  • This reaction gives off a lot of heat, hence the molten iron.

Ques: What are different types of bauxite? (2 marks)

Ans: The different types of bauxite are as follows:

  • Lateritic Bauxites: Lateritic Bauxite is a type of bauxite were formed due to the lateralization of various silicate rocks such as granite, gneiss, basalt, and shale. It is is also known as silicate bauxite. 
  • Karst Bauxites: Karst Bauxite is a type of bauxite were formed by lateritic weathering and residual accumulation of intercalated clay layers. It is is also known as carbonate bauxite.

Ques: How does bauxite affect the environment? (3 marks)

Ans:

Bauxite affects the environment in the following ways:

  • Bauxite ore is easily attacked by atmospheric oxygen, heat and microorganisms.
  • It turns the rainwater acidic in nature.
  • Due to industrial waste, Bauxite gets dissolved in both groundwater and surface water bodies.
  • It can lead to gastrointestinal symptoms, hepatic disease, cardiomyopathies, diabetes, and hyperpigmentation.

Ques: How bauxite is purified? (3 marks)

Ans: The bauxite is purified by Bayer Process. In the purification process, ore is first washed along with hot sodium hydroxide solution. With the condensation of compound, insoluble compounds like aluminium and silicon oxides are obtained.

  • It will completely dissolve the oxide of aluminium and silicon compound.
  • The impurities of iron are removed by the process of filtration.
  • Next, aluminium hydroxide is obtained by precipitation of aluminium.
  • Lastly, aluminium hydroxide is calcined to produce alumina, Al2O3.

Ques: Explain different mineral of bauxite? (3 marks)

Ans: The different types of bauxite mineral are as follows:

  • Gibbsite: Its formual is Al2O3.3H3O Or Al(OH)3. The properties of Gibbsite includes water evaporation at the lowest temperature level of around 143 to 150 degrees Celsius, obtaining alumina. 
  • Boehmite: Its formual is Al2O3.H2O. The properties of boehmite includes water evaporation at more than 240 degrees Celsius because it has one water molecule attached to the alumina, and the bonds are stronger compared to that of the gibbsite.
  • Diaspore:  Its formual is α – AlO (OH). The properties of diaspore includes the bond of water and Al2O3 breaks at more than 260 degrees Celsius, as it has a very dense chemical structure.

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